The Turbo Saga of the Miata
As we sit here today, I have to admit that I'm a little concerned about the head gasket in my engine. It's 25 years old and who knows how much life it has left in it? My other concern is that I'm still running the stock cat, which is going to be a bit of a bottleneck in the exhaust system and might make it difficult to reach my power goals. Hopefully not, but I don't know.
We're trying to go to a track day on Sunday with the Miata to redeem our last track day experience, and now right now it's Thursday, so I've got today and tomorrow to get this thing tuned and then shake it down on Saturday and hit the track on Sunday. It's a little ambitious, but I think we can do it. So, we're going to get the things strapped down right now and start tuning. Start making some tweaks and hopefully we can make the track day on Sunday also. Hopefully it doesn't blow up, hopefully we make 225 horsepower - that's really hoping to pull a lot of things together.
We started by accounting for our new injectors and getting this thing just idling and running normally. Sort of like that and then we'll work our way towards higher rpms and actually making power. Alright, we just got the boost control all sorted out, we're making boost - 13 and a half pounds right now, which is about as much boost I want to run so that means it's time to make some power poles and see what kind of horsepower and torque this thing actually makes. We did it - we made 227 horsepower! Which means that we met my goal for maybe the first time ever.
But unfortunately, we're not done tuning yet. The fact is making power poles like that is kind of the easier part of tuning there's a lot of work left to be done as far as drivability goes so I'm going to leave the car here overnight with Gibby and tomorrow we'll get it on the fancy dyno and then finally, then I can drive a 227 horsepower Miata - oh baby! I'm excited.
So, we're almost done with the tuning process. The car is really drivable now we've got a lot of the little bugs ironed out and also because I'm a man of safety, I'm having Gibby make me a map that only runs 12 psi of boost - we're running 14 and a half last night that's what we're running right now. That's what we made 227 horsepower with which is awesome but I think it's probably a good idea that I have a little bit safer of a map than that also for things like uh track day you know because I do want this thing to not blow up so we got a few things left to wrap up on the dyno then we'll get it off the dyno and finally onto the road.
I'm so excited to drive this thing! Can't even tell you - it's all coming together, baby, and just in the nick of time tomorrow I'm going to the track so I got to take this thing back to the shop, I got to clean it up because it looks terrible. Got to check all my nuts and bolts make sure everything's tight top off all my fluids and get this thing ready for the track we're going back to Willow Springs tomorrow so I can hopefully redeem myself from the first track day experience we had in the Miata. This thing is ready for the racetrack now - I'm not even worried, uh I mean maybe I'm a little worried but that's normal right?
Thank you guys so much for watching this turbo saga - the Miata is finally turboed! Can't believe it 227 horsepower baby! This thing shreds and I hope you're having a good time - I'm having a blast follow me on Instagram at Zac Job don't forget to follow Donut Media while you're there, I'll see you guys next week at the frickin' racetrack, baby.
 
                    
                        WEBVTTKind: captionsLanguage: enso you turboed your car nice  you're ready for some more power some  big noises and lots of dudes attention  that's awesome but there's more to  turboing a car than just picking the  right parts and getting them installed  you got to tell your car's brain about  the new parts so you don't blow it up  i'm talking about tuning i'm zach and  this is money pit and today we finally  make some more power baby  hopefully about 225 horses worth  but before we do that we've got a few  things to do first we're going to talk  about the different options you have for  tuning  then i'm going to install boost control  so we can control  our boost and then i've got a few little  other things left to button up  so we're going to do that stuff then get  this thing fired up and then we're off  to the dyno let's go    all right so when we're talking about  tuning your car there are kind of two  different options there's flash tuning  and there's standalone ecu's  we've talked about this on this channel  before but we'll just cover it real  quick  flash tunes basically replace the  software on your stock ecu  a company will send you a little device  that you plug into your obd2  port and they'll also send you a tune  file  that you replace your factory software  with but for something like the miata  there really is no flash tune option for  the setup that we've got  but luckily we already went standalone  as you may recall  that is your other big option it gives  you power over everything you take  control  of all the controls it's kind of a big  responsibility so if you're gonna go  stand-alone ecu  really most of the time what you're  gonna wanna do is find yourself  a local and reputable tuner that's  comfortable with your platform  and your ecu and then you're going to  want to get your car to that person  so they can put it on a dyno and build  you a custom tune without blowing  anything up  so that's exactly what we're going to do  today but before we do it i gotta  install boost control so that we have  control over our boost levels i'm about  halfway there  i got the wires routed into the old  cabin now i just got to get them to the  ecu  now to connect them to the ecu it's  pretty easy the mega squirt comes with  all these leads  that already have the correct connectors  on the end of them so all i got to do is  splice this wire to my wire from the  boost solenoid  and then plug it into our little  auxiliary connector on the back of the  mega square  now to figure out which of these pins i  need to use i just need to go to their  website it's all listed out and it  should be really easy  so i'm just going to splice these  together plug it in  all right so at the other end of those  wires we've got our boost control  solenoid right here i got this from diy  auto tune  same folks that make the ecu and i think  it's about 50 or 60 bucks and this is  going to let us control our boost  so i'm going to eventually get this  thing mounted right here but first i got  to put these little barbs on  so we can plumb vacuum lines to the  solenoid  all right now that we've got our boost  solenoid in place and all mounted up  it's time to plumb  our vacuum lines and this is the  important part this is how this thing  works  i'll show you how to hook it up it's  really simple all right so we've got  this vacuum line connected to the bottom  uh port on the wastegate uh and then  it's gonna also connect to the outlet on  the turbo so it's gonna see  whatever pressure the turbo is making  immediately  okay so uh we're using a lot of adapters  down here which i  do hate but it's okay it's gonna work  the fact is we gotta switch our vacuum  line sizing the ports on the wastegate  are huge  the outlet port on the turbo itself is  pretty small and then the barbs on the  boost solenoid are  tiny so we gotta go from small line to  larger line  so basically what we have going on here  is a little solenoid it kind of goes in  between the manifold pressure and the  wastegate so it lets us manipulate our  manifold pressure and change what the  wastegate actually sees  to manipulate our boost pressure so we  can trick the wastegate into making  whatever boost  pressure we want all right now we've got  our boost control solenoid hooked up and  all  in working order and with that we're  almost ready to go to the dyno i do have  a couple other things left to do i'm  going to put some new plugs in this  thing  i'm going to gap them down and i got to  put oil in it still  fire this thing up and then we're on the  road let's go all right so we're going  to yank out the old plugs that are in  here  and replace them with a fresh set now  it's always a good idea to have a nice  new set of plugs  but apart from just having new plugs  we need to change the gap on our plugs  because we've added this turbo  when you add a turbo to a car you  increase the cylinder pressure with all  that extra air  and all that extra pressure in the  cylinders makes it harder for your spark  to jump the gap in your spark plug so a  way to remedy that is to make the gap on  your spark plug a little bit smaller  than what it should be  got my slick harbor freight feelers  gauge here  for measuring thicknesses and things  all right so the stock gap is like 44  thousands which is even  bigger than the biggest feeler gauge on  here we're going to be shooting for  25 thousands that's a pretty small gap  but it's going to help us avoid misfires  and keep our spark  nice and strong that's what i want so  i'm going to do that on all four  with that all these plugs are gapped  down to 25 000 which is great they're  ready to go in the car  but before i put them in the engine i'm  actually going to go prime the turbo  which means i need to put oil in the  engine one of the most important things  for the lifespan of the turbo is that it  gets oil  so the first time you start it up if  that thing is dry in there you could  really damage your turbo and really  shorten its lifespan  so you need to make sure there's oil in  the turbo before you start it  there's a few ways to do that for one i  always fill this thing up even before i  put this fitting on  i'll fill the turbo itself up with oil  sort of like one of these jobbies  the next thing that i'm going to do is  arguably more important i'm going to get  this line  filled up with oil so the spark plugs  are out of the engine right now so  the engine should crank really easily  because there's no compression so i'm  going to  basically crank the engine uh which will  prime the pump  build oil pressure and get oil pressure  to the turbo okay  that's enough of that all right so now  our  oil system is all primed up turbo's got  oil in it uh  we let it run with pressure for long  enough so  now i got to put the plugs in now it's  time to fire this thing up  get it off jack stands finally let's go  all right spark plugs are in oil's in  turbo is primed  god if i wasn't any smarter i'd say it's  time to start this thing up  i was trying to call myself dumb did i  or did i call myself smart i can't even  tell    hear things turn around  all right ready  all right let's fire this turd up all  right  hmm  there's a lot of smoke coming in but  that's interesting i wonder if we're  just dumping fuel  my concern is that the dead times and  stuff we put in from the new injectors  like i said it was a little convoluted  for megasquirt maybe i didn't do it  right maybe that spreadsheet didn't be  dirty  so i got to figure that out all right so  after our  first startup uh well it runs pretty  poorly it's running really rich it's  running like nine to one  at idle super rich uh that's because  we've got our big fat injectors in there  and there is a chance that i put the  injector dead times in  incorrectly since it was a little bit  different in mega squirt but the big  deal right now  well we sprung a coolant leak  that's not what i thought was going to  happen see there's this bypass hose that  goes from the heater core  to the water pump inlet and you have to  move that to get your exhaust manifold  on or off  well i guess that little o-ring in there  wiggled its last wiggle and now it leaks  this is the way she goes baby the way  she goes  all right so i called the dealership  back to buy the parts that i need to fix  the coolant leak and they were like oh  we actually have one in stock so i just  went and got it uh it's only a couple  hours later and i think i fixed the leak  took everything apart put a new o-ring  in and i think we're back in business  she's bone dry baby  she's bone dry i think the coolant leak  is fixed which means there's nothing  stopping us from tuning this hog  except for getting it to the dyno still  gotta do that  cue the tow truck montage      all right we are back at my friend's ef1  motorsports we're ready to get this  thing  on the dyno and actually tune it make  some power make all 225 of those horses  i hope i do have a few concerns uh  first off i'm a little bit concerned  about the head gasket i mean it's 25  years old in there  who knows how much life it has left in  it my other concern is that i'm still  running the stock cat  so that's going to be a bit of a  bottleneck in the exhaust system  and it might make it difficult to make  my power goals hopefully not but  i don't know we might have to fab up a  test pipe real quick my other concern is  that i am kind of cutting things a  little close  uh we're trying to go to a track day on  sunday with the miata to redeem  our last track day now right now it's  thursday  so i've got today and tomorrow to get  this thing tuned and then shake it down  on saturday and hit the track on sunday  it's a little ambitious but i think we  can do it  so we're going to get the things  strapped down right now start tuning  start making some tweaks  and hopefully we can make the track day  on sunday also hopefully it doesn't blow  up  hopefully we make 225 horsepower we're  really hoping to pull a lot of things  together  right here so wish me luck  all right so the first thing we're going  to do is account for our new injectors  and get this thing just  idling and running normally  sort of like that and then we'll work  our way towards  you know higher rpms and actually making  power  all right we just got the boost control  all sorted out we're making boost we're  running 13 and a half pounds right now  which is about  as much boost as i want to run so that  means that it's time  to make some power poles and see what  kind of horsepower and torque  this thing actually makes  we did it we made 227 horsepower which  means  that we met my goal for maybe the first  time ever  i've never been so excited about 227  horsepower in  my whole life but unfortunately we're  not done tuning yet the fact is  making power poles like that is kind of  the easier part of tuning there's a lot  of work left to be done as far as  drivability goes so i'm going to leave  the car here overnight with gibby  and tomorrow we'll get it on the fancy  dyno and then  finally then i can drive a 227  horsepower miata  oh baby i'm excited  all right so we're almost done with the  tuning process so the car is really  drivable now we've got a lot of the  little bugs ironed out  and also because i'm a man of safety  i'm having gibby make me a map that only  runs  12 psi of boost we're running 14 and a  half last night that's what we're  running right now  that's what we made 227 horsepower with  which is awesome  but i think it's probably a good idea  that i have a little bit safer of a map  than that also for things like  uh track day you know because i do want  this thing to not  blow up so we got a few things left to  wrap up on the dyno then we'll get it  off the dyno and finally  onto the road i'm so excited to drive  this thing i can't even tell you  i can't wait  yeah baby  this thing's finally quick oh it's all  coming together baby and just  in the nick of time tomorrow i'm going  to the track so i got to take this thing  back to the shop  i got to clean it up because it looks  terrible i got to check all my nuts and  bolts make sure everything's tight  top off all my fluids and get this thing  ready for the track we're going back to  willow springs tomorrow so i can  hopefully  redeem myself from the first track day  experience we had in the miata this  thing is ready for the racetrack now  i'm not even worried uh i mean maybe i'm  a little worried but that's normal right  so thank you guys so much for watching  this turbo saga  the miata is finally turboed i can't  believe it 227  horsepower baby this thing shreds and i  hope you're having a good time  i'm having a blast follow me on  instagram at zac job don't forget to  follow  donut media while you're there i'll see  you guys next week at the frickin  racetrack babyso you turboed your car nice  you're ready for some more power some  big noises and lots of dudes attention  that's awesome but there's more to  turboing a car than just picking the  right parts and getting them installed  you got to tell your car's brain about  the new parts so you don't blow it up  i'm talking about tuning i'm zach and  this is money pit and today we finally  make some more power baby  hopefully about 225 horses worth  but before we do that we've got a few  things to do first we're going to talk  about the different options you have for  tuning  then i'm going to install boost control  so we can control  our boost and then i've got a few little  other things left to button up  so we're going to do that stuff then get  this thing fired up and then we're off  to the dyno let's go    all right so when we're talking about  tuning your car there are kind of two  different options there's flash tuning  and there's standalone ecu's  we've talked about this on this channel  before but we'll just cover it real  quick  flash tunes basically replace the  software on your stock ecu  a company will send you a little device  that you plug into your obd2  port and they'll also send you a tune  file  that you replace your factory software  with but for something like the miata  there really is no flash tune option for  the setup that we've got  but luckily we already went standalone  as you may recall  that is your other big option it gives  you power over everything you take  control  of all the controls it's kind of a big  responsibility so if you're gonna go  stand-alone ecu  really most of the time what you're  gonna wanna do is find yourself  a local and reputable tuner that's  comfortable with your platform  and your ecu and then you're going to  want to get your car to that person  so they can put it on a dyno and build  you a custom tune without blowing  anything up  so that's exactly what we're going to do  today but before we do it i gotta  install boost control so that we have  control over our boost levels i'm about  halfway there  i got the wires routed into the old  cabin now i just got to get them to the  ecu  now to connect them to the ecu it's  pretty easy the mega squirt comes with  all these leads  that already have the correct connectors  on the end of them so all i got to do is  splice this wire to my wire from the  boost solenoid  and then plug it into our little  auxiliary connector on the back of the  mega square  now to figure out which of these pins i  need to use i just need to go to their  website it's all listed out and it  should be really easy  so i'm just going to splice these  together plug it in  all right so at the other end of those  wires we've got our boost control  solenoid right here i got this from diy  auto tune  same folks that make the ecu and i think  it's about 50 or 60 bucks and this is  going to let us control our boost  so i'm going to eventually get this  thing mounted right here but first i got  to put these little barbs on  so we can plumb vacuum lines to the  solenoid  all right now that we've got our boost  solenoid in place and all mounted up  it's time to plumb  our vacuum lines and this is the  important part this is how this thing  works  i'll show you how to hook it up it's  really simple all right so we've got  this vacuum line connected to the bottom  uh port on the wastegate uh and then  it's gonna also connect to the outlet on  the turbo so it's gonna see  whatever pressure the turbo is making  immediately  okay so uh we're using a lot of adapters  down here which i  do hate but it's okay it's gonna work  the fact is we gotta switch our vacuum  line sizing the ports on the wastegate  are huge  the outlet port on the turbo itself is  pretty small and then the barbs on the  boost solenoid are  tiny so we gotta go from small line to  larger line  so basically what we have going on here  is a little solenoid it kind of goes in  between the manifold pressure and the  wastegate so it lets us manipulate our  manifold pressure and change what the  wastegate actually sees  to manipulate our boost pressure so we  can trick the wastegate into making  whatever boost  pressure we want all right now we've got  our boost control solenoid hooked up and  all  in working order and with that we're  almost ready to go to the dyno i do have  a couple other things left to do i'm  going to put some new plugs in this  thing  i'm going to gap them down and i got to  put oil in it still  fire this thing up and then we're on the  road let's go all right so we're going  to yank out the old plugs that are in  here  and replace them with a fresh set now  it's always a good idea to have a nice  new set of plugs  but apart from just having new plugs  we need to change the gap on our plugs  because we've added this turbo  when you add a turbo to a car you  increase the cylinder pressure with all  that extra air  and all that extra pressure in the  cylinders makes it harder for your spark  to jump the gap in your spark plug so a  way to remedy that is to make the gap on  your spark plug a little bit smaller  than what it should be  got my slick harbor freight feelers  gauge here  for measuring thicknesses and things  all right so the stock gap is like 44  thousands which is even  bigger than the biggest feeler gauge on  here we're going to be shooting for  25 thousands that's a pretty small gap  but it's going to help us avoid misfires  and keep our spark  nice and strong that's what i want so  i'm going to do that on all four  with that all these plugs are gapped  down to 25 000 which is great they're  ready to go in the car  but before i put them in the engine i'm  actually going to go prime the turbo  which means i need to put oil in the  engine one of the most important things  for the lifespan of the turbo is that it  gets oil  so the first time you start it up if  that thing is dry in there you could  really damage your turbo and really  shorten its lifespan  so you need to make sure there's oil in  the turbo before you start it  there's a few ways to do that for one i  always fill this thing up even before i  put this fitting on  i'll fill the turbo itself up with oil  sort of like one of these jobbies  the next thing that i'm going to do is  arguably more important i'm going to get  this line  filled up with oil so the spark plugs  are out of the engine right now so  the engine should crank really easily  because there's no compression so i'm  going to  basically crank the engine uh which will  prime the pump  build oil pressure and get oil pressure  to the turbo okay  that's enough of that all right so now  our  oil system is all primed up turbo's got  oil in it uh  we let it run with pressure for long  enough so  now i got to put the plugs in now it's  time to fire this thing up  get it off jack stands finally let's go  all right spark plugs are in oil's in  turbo is primed  god if i wasn't any smarter i'd say it's  time to start this thing up  i was trying to call myself dumb did i  or did i call myself smart i can't even  tell    hear things turn around  all right ready  all right let's fire this turd up all  right  hmm  there's a lot of smoke coming in but  that's interesting i wonder if we're  just dumping fuel  my concern is that the dead times and  stuff we put in from the new injectors  like i said it was a little convoluted  for megasquirt maybe i didn't do it  right maybe that spreadsheet didn't be  dirty  so i got to figure that out all right so  after our  first startup uh well it runs pretty  poorly it's running really rich it's  running like nine to one  at idle super rich uh that's because  we've got our big fat injectors in there  and there is a chance that i put the  injector dead times in  incorrectly since it was a little bit  different in mega squirt but the big  deal right now  well we sprung a coolant leak  that's not what i thought was going to  happen see there's this bypass hose that  goes from the heater core  to the water pump inlet and you have to  move that to get your exhaust manifold  on or off  well i guess that little o-ring in there  wiggled its last wiggle and now it leaks  this is the way she goes baby the way  she goes  all right so i called the dealership  back to buy the parts that i need to fix  the coolant leak and they were like oh  we actually have one in stock so i just  went and got it uh it's only a couple  hours later and i think i fixed the leak  took everything apart put a new o-ring  in and i think we're back in business  she's bone dry baby  she's bone dry i think the coolant leak  is fixed which means there's nothing  stopping us from tuning this hog  except for getting it to the dyno still  gotta do that  cue the tow truck montage      all right we are back at my friend's ef1  motorsports we're ready to get this  thing  on the dyno and actually tune it make  some power make all 225 of those horses  i hope i do have a few concerns uh  first off i'm a little bit concerned  about the head gasket i mean it's 25  years old in there  who knows how much life it has left in  it my other concern is that i'm still  running the stock cat  so that's going to be a bit of a  bottleneck in the exhaust system  and it might make it difficult to make  my power goals hopefully not but  i don't know we might have to fab up a  test pipe real quick my other concern is  that i am kind of cutting things a  little close  uh we're trying to go to a track day on  sunday with the miata to redeem  our last track day now right now it's  thursday  so i've got today and tomorrow to get  this thing tuned and then shake it down  on saturday and hit the track on sunday  it's a little ambitious but i think we  can do it  so we're going to get the things  strapped down right now start tuning  start making some tweaks  and hopefully we can make the track day  on sunday also hopefully it doesn't blow  up  hopefully we make 225 horsepower we're  really hoping to pull a lot of things  together  right here so wish me luck  all right so the first thing we're going  to do is account for our new injectors  and get this thing just  idling and running normally  sort of like that and then we'll work  our way towards  you know higher rpms and actually making  power  all right we just got the boost control  all sorted out we're making boost we're  running 13 and a half pounds right now  which is about  as much boost as i want to run so that  means that it's time  to make some power poles and see what  kind of horsepower and torque  this thing actually makes  we did it we made 227 horsepower which  means  that we met my goal for maybe the first  time ever  i've never been so excited about 227  horsepower in  my whole life but unfortunately we're  not done tuning yet the fact is  making power poles like that is kind of  the easier part of tuning there's a lot  of work left to be done as far as  drivability goes so i'm going to leave  the car here overnight with gibby  and tomorrow we'll get it on the fancy  dyno and then  finally then i can drive a 227  horsepower miata  oh baby i'm excited  all right so we're almost done with the  tuning process so the car is really  drivable now we've got a lot of the  little bugs ironed out  and also because i'm a man of safety  i'm having gibby make me a map that only  runs  12 psi of boost we're running 14 and a  half last night that's what we're  running right now  that's what we made 227 horsepower with  which is awesome  but i think it's probably a good idea  that i have a little bit safer of a map  than that also for things like  uh track day you know because i do want  this thing to not  blow up so we got a few things left to  wrap up on the dyno then we'll get it  off the dyno and finally  onto the road i'm so excited to drive  this thing i can't even tell you  i can't wait  yeah baby  this thing's finally quick oh it's all  coming together baby and just  in the nick of time tomorrow i'm going  to the track so i got to take this thing  back to the shop  i got to clean it up because it looks  terrible i got to check all my nuts and  bolts make sure everything's tight  top off all my fluids and get this thing  ready for the track we're going back to  willow springs tomorrow so i can  hopefully  redeem myself from the first track day  experience we had in the miata this  thing is ready for the racetrack now  i'm not even worried uh i mean maybe i'm  a little worried but that's normal right  so thank you guys so much for watching  this turbo saga  the miata is finally turboed i can't  believe it 227  horsepower baby this thing shreds and i  hope you're having a good time  i'm having a blast follow me on  instagram at zac job don't forget to  follow  donut media while you're there i'll see  you guys next week at the frickin  racetrack baby