The Causes of an Evap Check Engine Light
One of the common causes of an evap check engine light is the tank pressure sensor, which tells the computer if the tank is pressurized or under vacuum. The vent that goes up the middle of the tank pulls the fuel vapor out of the gas tank and has a liquid vapor separator to block out any liquid fuel from getting into the fuel vapor. The fuel vapor gets stored in a vapor canister and when the right conditions exist, the computer opens up the purge valve and allows the fuel vapors to be sucked into the intake and burned during the combustion process.
The evap system also needs a fresh air source, which is provided by the vent valve. When the tank pressure sensor shows that there's a vacuum on the fuel tank, the vent valve is opened up to prevent buildup of the vacuum and keeps the system pressure balanced. The vent valve is one of the most common problems with the evap system because it's usually right under the car and exposed to all the elements. Many times, the valve gets stuck open or closed, and to fix this problem, you only have to replace the valve.
Some cars use vacuum to test for leaks in the evap system, but others actually use pressure instead. For example, Dodge, BMW, and Subaru use a pump that forces air into the tank and then sensors test for the ability of the evap system to hold pressure. There are two types of leaks: large leaks, which are usually caused by a gas cap or fuel line issues, and small leaks, which could be a pinhole leak on one of the rubber lines in the evap system.
In my case, we had a large leak, so I checked the gas cap first. To do this, you just want to turn it left and right, make sure it turns good, and then lift up. When you lift up on the bottom, you should see if it moves, but in my case, it was moving, and I actually felt like I could rip it off. So, let's take the gas cap off and see what's causing the problem.
As we look inside, we can see that the plastic in here is all broken, and it looks like the plastic that allows this to ratchet got old and brittle and broke. This is an aftermarket locking gas cap, and if you don't have a good seal, you could get a check engine light or a check gas cap light. To fix this, we need to replace the gasket. The rubber gasket here also gets brittle, cracks, breaks from use, wear and tear, and if you don't have it, the rubber bed won't seal properly.
Now, let's install a new gas cap. We can use a locking type, which is very secure and prevents theft or tampering. It's also easy to install, just like that. With this new gas cap, we should be able to fix our problem and get rid of the check engine light.
Test Drive
To make sure everything is working properly, let's go for a test drive. We'll take the car out, fill up on gas, start the engine, and see if the check gas cap light comes back on. If it doesn't, we know that our fix was successful. The first condition for the test is that the gas tank has to be between 15 and 85% full. The second condition is that there is no load or a very small load on the engine, so at low rpms, the air temperature should be between 40 and 100 degrees Fahrenheit.
If these conditions are met, the computer will perform the test once per drive cycle under certain conditions. If all those conditions are met, the computer will test the evap system, but if you don't have these conditions, the light might actually shut off, even though there's still a problem with the system.
Tip for Viewers
If you checked your gas cap and didn't think it was the problem, or couldn't find any leaks in the gasket, the next step is to check along the hose that connects to the gas tank. This is often where the connection becomes loose or the clamp digs into the rubber hose, causing a leak.
In summary, if you're experiencing an evap check engine light, one of the most common causes could be a faulty gas cap, gasket, or vent valve. Regular maintenance and inspections can help prevent these issues and keep your car running smoothly.