The Angle and Measurement Process
Before starting the project, it is essential to determine the angle at which the legs will sit on the floor flat. To achieve this, a bolt was inserted into the top pivot joint of the rack, and then the number of pieces that make up the wrap were marked with a scrap piece of wood. A hole was drilled through the center of the wrapped pieces, and a bolt was dropped in to hold the leg in position. The board was then aligned and placed over the bolt, allowing for precise positioning.
A speed square was used to establish the angle, which was found to be 10 degrees. To ensure accuracy, the speed square was flipped and repositioned to match the desired angle. The measurements were taken using the speed square as a guide, resulting in a perfectly flat position for the legs. This attention to detail is crucial for ensuring that the rack sits level on the floor.
The Legs of the Rack
With the angle established, it's time to focus on creating the legs themselves. A bolt was inserted into the top pivot joint, and then the pieces were spread apart. A piece of wood was ripped from a 1x4 board, and a hole was drilled through its center to accommodate the bolt. The wrapped pieces were then aligned over the bolt, securing the leg in position.
A speed square was used again to establish the height of the legs, which was found to be 10 degrees. To ensure accuracy, the speed square was flipped and repositioned to match the desired angle. The measurements were taken using the speed square as a guide, resulting in precise positioning for the legs.
Cutting the Legs
Once the positions of the legs had been established, it's time to cut them to size. A 1x4 board was ripped into smaller pieces, and these will be used to create the legs of the rack. The pieces were then cut to length using a saw, resulting in long and short components that can be assembled together.
The Assembly Process
With all the pieces cut to size, it's time to start assembling the rack. A center line was drawn on each piece, indicating where the mortise holes will be drilled later. Floating tenons were used to assemble the bottom rack, with a loose molded antenna joint holding everything in place. To add extra strength to the joint, two pieces of 1x4 wood were glued together and then ripped in half.
A router was used to round over the edges of the closed pole, creating a smooth surface for gluing. A piece of scrap wood was used as a guide to prevent the router from tipping off during use. The pole was then sanded to create a smooth finish, ready for assembly.
Installing Threaded Inserts
The final step in assembling the rack is installing threaded inserts into the bottom pieces and the pole. The inserts were cut to size using a drill press, resulting in precise threading that can be used with screws or other fasteners.
Drilling Mortise Holes
With the legs assembled and threaded inserts installed, it's time to start drilling mortise holes into the sides of the rack. A drill bit was used to create the holes, which will eventually house the bottom pieces and the pole. The holes were drilled carefully, ensuring that they are straight and level.
Assembling the Bottom Rack
With the mortise holes drilled, it's now time to assemble the bottom rack. The two center lines drawn earlier were used as a guide, indicating where the bolts will be placed into the sides of the rack. Floating tenons were used to assemble the pieces together, with the loose molded antenna joint holding everything in place.
The Closed Pole
The closed pole was then attached to the assembled bottom rack using screws or other fasteners. The edges of the pole were rounded over using a router, creating a smooth surface for gluing. A piece of scrap wood was used as a guide to prevent the router from tipping off during use.
Finishing Touches
Once the bottom rack is assembled and the pole is attached, it's time to add some finishing touches. The closed pole was sanded to create a smooth finish, ready for staining or painting. The rack was also stained or painted using one of the products mentioned earlier, resulting in a beautiful and cohesive look.
Hanging the Rack
Finally, it's time to hang the rack on the wall. A stud finder was used to locate the perfect spot, ensuring that the rack will be securely fastened into place. The rack was then attached to the wall using screws or other fasteners, creating a sturdy and level position for hanging shirts and boots.
The Finished Product
And so, after weeks of work, the project is finally complete. The rack sits level on the floor, with a smooth and finished surface. It's ready to be used, whether it's to hang clothes or display accessories. With its unique design and attention to detail, this rack is sure to be a standout piece in any room.