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The Over-discharge Protection Circuit of Raspberry Pi Zero Handheld Console
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I recently had the opportunity to work on a project that involved creating a handheld console based on the Raspberry Pi Zero. One of the key components of this project was an over-discharge protection circuit, which I will outline in detail below.
Design Overview
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The over-discharge protection circuit is essentially a comparator configuration that turns on when the output voltage falls below a certain threshold. This triggers a set-reset flip-flop clone to turn on its output, which then activates the npn transistor and pulls the Gate of Iz 44n mFET to ground. This increases the drain-to-source resistance, turning off the Raspberry Pi and disconnecting the battery through a power switch.
To make this circuit more permanent and compact, I used a piece of perf board as big as the Raspberry Pi itself to create the circuit. I also created a schematic of the circuit and soldered the components onto the perf board.
Components and Connections
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The over-discharge protection circuit consists of several key components:
* One OPM (Op-Amp)
* One set-reset flip-flop clone
* One npn transistor
* One Iz 44n mFET
To connect these components, I used a combination of wires and soldering. The output of the OPM turns on when the input voltage falls below a certain threshold, which triggers the set-reset flip-flop clone to turn on its output.
Solving the Power Issue
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However, this circuit had one major flaw: it didn't provide enough power for the Raspberry Pi Zero. To solve this issue, I used an IC called XL 1509 to step down the input voltage from 5 volts to 3.5 volts. This allowed me to connect a 3.5-inch rear-view monitor that only works with voltages above 6 volts.
Powering Up the System
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After installing the necessary components and configuring the Raspberry Pi Zero, I was able to power up the system using a battery pack. The over-discharge protection circuit worked well, but I encountered some issues with audio quality.
Audio Quality Issues
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The old Raspberry Pi B offered audio through a 3.5 mm jack, but the Raspberry Pi Zero does not have such a jack. To solve this issue, I had to change the GPIO audio output pins in the configuration file and connect them to a RC filter circuit, followed by a potentiometer wheel, and finally to an amplifier.
Testing the System
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After completing the modifications, I tested the system using a keyboard, Wi-Fi dongle, and monitor. The system worked well, but there was one major issue: the audio quality was only mono. This was because we needed the other audio GPIO for the controls, which we had to activate in the RecalBox configuration file.
Creating a More Convenient Schematic
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To make the circuit more convenient and easier to understand, I created a new schematic that included all the components and connections. This made it easier to follow along with the project and understand how everything worked together.
Conclusion
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In conclusion, the over-discharge protection circuit was an essential component of my Raspberry Pi Zero handheld console project. By using an OPM, set-reset flip-flop clone, npn transistor, and Iz 44n mFET, I was able to create a compact and efficient circuit that protected the system from over-discharging.
Future Improvements
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In future projects, I plan to add more features and improvements to the system. This may include using a more advanced audio amplifier or adding additional sensors to enhance the overall user experience.
Stay tuned for part two of this project, where I will house all the components inside the case and bring this project to an end!