Raglan Motors Landrover Defender - Jay Leno's Garage
**The Electric Evolution: A Veteran-Led Journey to Revitalize Classic Vehicles**
In a world where technology and tradition often clash, one group of individuals has found a way to merge the two seamlessly. This is the story of Raglin, a company born from the passion of veterans who have taken it upon themselves to breathe new life into classic vehicles—specifically, the iconic Land Rover Defender.
### The Lack of Maintenance in Electric Vehicles
One of the most striking differences between electric vehicles (EVs) and traditional internal combustion engine (ICE) cars is the reduction in maintenance. Unlike ICE vehicles, which require regular oil changes, transmission fluid replacements, and exhaust system upkeep, EVs like the Tesla model mentioned in the conversation barely need any attention. The driver recalls driving their Tesla hard for seven years with the original brake pads still intact because they were always off-throttle, meaning they rarely used the brakes heavily. This longevity of components is a testament to the efficiency and simplicity of electric powertrains.
For the Raglin team, this lack of maintenance was a key insight when building their custom electric Defender. They knew that by using an EV motor, they could eliminate many of the mechanical complexities and associated costs of maintaining a traditional vehicle. This approach not only makes the car more reliable but also aligns with their goal of creating a seamless driving experience.
### The Design and Build Process
The Raglin team didn’t just stop at replicating the classic Defender; they took it a step further by modernizing it without losing its heritage. They chose to use a Tesla motor for their build because, as one member explained, it offered the best "bang for the buck" in terms of power and reliability. The decision was strategic—Tesla motors are known for their durability and performance, making them an excellent choice for a high-mileage vehicle like the Defender.
The team also opted to use crate electric motors from Chevy and Ford when possible, ensuring that customers could benefit from brand-new, never-before-used components. This attention to detail highlights their commitment to quality and sustainability. By sourcing parts this way, they not only reduce waste but also provide their clients with a sense of security knowing that the vehicle’s core components are as reliable as possible.
### The Challenges of Development
Building an electric vehicle from scratch comes with its own set of challenges. One of the most significant hurdles was developing custom software for the motor controller. Unlike off-the-shelf solutions, which are rare and often not designed for specific applications, the Raglin team had to build their own software from the ground up. This process took nearly two years, but it paid off in the form of a unique, highly customizable system that could be tailored to the Defender’s needs.
Another challenge was integrating advanced cooling systems into the vehicle. The team knew they needed to keep both the motor and battery pack at optimal temperatures to ensure reliability, especially during extreme weather conditions. They achieved this by designing a dual-loop water-cooling system—one for the batteries and another for the motor, inverter, and DC-DC converter. This setup allows them to precisely control the temperature of each component, ensuring peak performance.
### The Importance of Weight Distribution
Weight distribution is critical in any vehicle, but it becomes even more important in an electric car because of the instant torque from the motor. The Raglin team went to great lengths to maintain or improve the Defender’s weight balance compared to its ICE counterpart. They achieved this by strategically placing the batteries and other components throughout the vehicle.
The result is a well-balanced vehicle that handles as smoothly as it did when it was new. This attention to detail not only enhances the driving experience but also ensures that the car retains its classic feel while offering modern performance benefits.
### The Use of Water-Cooling Systems
When discussing the cooling system, one member mentioned how they drew inspiration from the 1914 Detroit Electric car, which used a water-cooled system despite being an early electric vehicle. This historical reference highlights the team’s dedication to learning from the past while innovating for the future.
The Raglin Defender’s cooling system is nothing short of impressive. It features variable-speed pumps and fans that only activate when necessary, conserving energy and reducing wear and tear on components. This level of sophistication ensures that the vehicle can handle demanding off-road conditions without compromising performance or reliability.
### The Balance Between Classic Aesthetics and Modern Technology
One of the most remarkable aspects of the Raglin Defender is its ability to blend classic aesthetics with modern technology seamlessly. The team avoided the pitfalls of many custom builds by not overwhelming the car with digital dashboards or overly complicated interfaces. Instead, they kept the interior clean and true to the original design while integrating subtle modern touches like heated seats, air conditioning, and a premium sound system.
The attention to detail is evident in every aspect of the build. From the custom soft top made from Connolly leather—the same material used by Land Rover originally—to the meticulously recreated dashboard, nothing was overlooked. The team’s commitment to preserving the car’s heritage while adding contemporary features ensures that it appeals to both classic car enthusiasts and modern motorists.
### The Ethos Behind Raglin
At its core, Raglin is more than just a business; it’s a labor of love. Started by veterans who wanted to channel their experiences into something productive, the company represents resilience, innovation, and a deep respect for craftsmanship. As one member mentioned, they take pride in seeing other veterans join their team and bring the same dedication to the project.
The Raglin ethos is also reflected in their commitment to sustainability. By converting classic vehicles to electric power, they’re not only preserving these iconic cars but also reducing their environmental footprint. This approach aligns with a growing movement toward sustainable transportation without sacrificing performance or practicality.
### The Future of Electric Vehicle Conversion
Looking ahead, the Raglin team is excited about the future of electric vehicle conversion. With advancements in battery technology, motor efficiency, and cooling systems, they see endless possibilities for improving their builds. They’re also exploring opportunities to collaborate with other industries, including defense and aerospace, where their expertise in weight distribution and powertrain systems could be valuable.
For potential customers, the team emphasizes the importance of starting with a solid foundation when converting a classic vehicle. Using wrecks or vehicles with compromised structural integrity is not advisable, as it can lead to costly repairs down the line. Instead, they encourage buyers to invest in well-maintained shells and focus on sourcing high-quality components.
### Conclusion
The Raglin Defender is more than just a converted electric vehicle; it’s a symbol of what happens when passion meets purpose. Started by veterans who wanted to give back through their skills and experiences, the project has become a testament to innovation, craftsmanship, and sustainability.
As the team continues to refine their craft, they’re proving that classic cars don’t have to be left behind in the age of electric vehicles. With careful planning, dedication, and a respect for both tradition and modern technology, Raglin is paving the way for a new era of sustainable motoring—one that honors the past while looking firmly toward the future.