The Volkswagen Defeat Device Scandal: A Look into the Gassing of Monkeys and Emissions Cheating
Hello everyone and welcome to this title is as bad as it sounds, where we're going to explore one of the most notorious scandals in automotive history - Volkswagen's defeat device. This device was used to cheat on emissions tests, and to make matters worse, it involved sticking monkeys in boxes and forcing them to inhale diesel emissions.
In order to understand how this all came about, let's take a step back into American history. In the United States, there are laws that prohibit the emission of excessive nitrogen oxide emissions because these gases are harmful to respiratory health, contribute to smog, and have caused tens of thousands of premature deaths annually around the globe. Nitrogen oxides are considered bad, so we have rules in place to prevent them. However, Volkswagen wanted to create diesel engines that were both efficient and environmentally friendly, without sacrificing anything in terms of performance.
To achieve this goal, Volkswagen created a defeat device - a system designed to fool consumers and regulatory agencies into believing their diesel vehicles were cleaner than they actually were. This defeat device involved manipulating the exhaust gas recirculation (EGR) system to reduce nitrogen oxide emissions. To understand how this works, let's take a look at the EGR system itself.
The intake path begins with air entering the engine through the compressor side of the turbocharger into the intake manifold. From there, it travels to the combustion chamber where it is burned off, releasing exhaust gases into the exhaust manifold. The exhaust gas can then be routed in one of two ways - either through the high-pressure EGR system or the low-pressure EGR system.
The high-pressure EGR system involves injecting inert gas into the combustion chamber, which reduces air and fuel consumption. Lower combustion temperatures are a result, as the nitrogen and oxygen molecules do not split off and reform into nitrogen oxides. This is the primary function of the high-pressure EGR system - to prevent the creation of nitrogen oxides.
The exhaust gas can then travel through an oxidation catalytic converter, which breaks down hydrocarbons and carbon monoxide. The diesel particulate filter gets rid of soot and diesel particulates, and the exhaust can choose to go either through the low-pressure EGR side or the nitrogen oxide trap.
The low-pressure EGR system is located after the turbocharger and feeds back into the intake portion of the turbocharger, where it re-enters the intake manifold. This system is designed to prevent the creation of nitrogen oxides as well, but in a slightly different way.
In lean burning scenarios, nitrogen oxide emissions are created due to higher combustion temperatures and less fuel consumption. To combat this, diesel engines can have air/fuel ratios as high as 70:1. The nitrogen oxide trap works by storing nitrogen oxides within its surface area, where they bond with the surface material. However, this process requires fuel to break down the nitrogen oxides.
When nitrogen oxides are trapped inside the nitrogen oxide trap, it reacts with diesel fuel and forms N2, nitrogen, and H2O - water as emissions from that. This clears out the trap and allows the vehicle to return to lean burning ratios after using a little extra fuel to clean it out.
The final component of this system is the hydrogen sulfide to sulfur dioxide converter, which travels through the muffler and into the exhaust gases before they exit the vehicle. This system works properly by creating very clean emissions, but Volkswagen's defeat device was anything but clean.
So how did Volkswagen manage to get away with cheating on emissions tests? The answer lies in a single calibration for when the vehicle was being dyno tested and another calibration for when the vehicle was driving on the road. However, how does it know which one to use?
Volkswagen took advantage of the fact that steering input could tell them if they were being tested or not. When the car is sitting on a dyno, the front wheels are simply spinning, but as soon as human input is provided, the vehicle knows it's being tested and adjusts its performance accordingly.
When driving on the road, Volkswagen would reduce engine performance to improve emissions and avoid detection by the EPA. This was all done under the guise of creating cleaner diesel engines, but in reality, they were cheating their way out of compliance with U.S. laws. The consequences of this deception are still being felt today.